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Intelligent assembly assistance for hull structure construction based on optical projection

Yu Zhu (Jiangnan Shipyard (Group) Co., Ltd., Shanghai, China and School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, China)
Jun Yang (Jiangnan Shipyard (Group) Co., Ltd., Shanghai, China)
Hongwei Zhang (Jiangnan Shipyard (Group) Co., Ltd., Shanghai, China)
Wenmin Zhu (Jiangnan Shipyard (Group) Co., Ltd., Shanghai, China)
Jie Wang (Jiangnan Shipyard (Group) Co., Ltd., Shanghai, China)
Zelin Zhou (Jiangnan Shipyard (Group) Co., Ltd., Shanghai, China)

Assembly Automation

ISSN: 0144-5154

Article publication date: 15 February 2022

Issue publication date: 24 March 2022

176

Abstract

Purpose

Marking and inspecting are key steps in hull structure construction. However, currently most marking and inspecting operations are still carried out manually, which leads to low assembly efficiency and quality. This paper aims to solve these problems through the application of digital technology: the optical projection and machine vision.

Design/methodology/approach

First, the assembly process model of hull construction is established in 3D design environment. Second, the process information is presented to workers in a virtual form through optical projector, which provides accurate guidance for the manual operation. On this basis, the workers can complete welding and assembly operations readily. Finally, the machine vision method is used to check the assembly results, which can decrease the subjective errors.

Findings

A rapid and accurate assembly positioning for hull structure construction is realized based on optical projection, which can avoid the pollution caused by the marking machine and the error caused by human.

Originality/value

This paper combines the advantages of optical projection and machine vision to the field of shipbuilding. The shortcomings of the traditional marking and inspection methods is effectively solved, which may provide a new way for enhancing the assembly efficiency and quality.

Keywords

Acknowledgements

Funding: This research is sponsored by Shanghai Municipal Commission of Economy and Information (2019-RGZN-01082), which is greatly acknowledged. The authors are grateful to the editors and anonymous reviewers for their valuable comments

Citation

Zhu, Y., Yang, J., Zhang, H., Zhu, W., Wang, J. and Zhou, Z. (2022), "Intelligent assembly assistance for hull structure construction based on optical projection", Assembly Automation, Vol. 42 No. 2, pp. 258-267. https://doi.org/10.1108/AA-05-2021-0061

Publisher

:

Emerald Publishing Limited

Copyright © 2022, Emerald Publishing Limited

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