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Optimization method for spatial route adjustment of multi-bends pipes considering assembly demands

Kunyong Chen (Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University, Shanghai, China)
Yong Zhao (Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University, Shanghai, China)
Yuming Liu (Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University, Shanghai, China)
Haidong Yu (Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures, Shanghai Jiao Tong University, Shanghai, China)
Shunzhou Huang (Shanghai Aerospace Equipment Manufacturer Co., Ltd., Shanghai China)

Assembly Automation

ISSN: 0144-5154

Article publication date: 21 April 2022

Issue publication date: 24 May 2022

140

Abstract

Purpose

This paper aims to propose an optimization method to automatically adjust the spatial route of multibend pipes to meet the assembly demands in constrained space.

Design/methodology/approach

The compact geometric parameters that uniquely determine the pipe route are analyzed. Besides, the relationship between these parameters and the end pose is revealed based on the exponential product formula. Mathematical representations for the engineering constraints, including the end pose restriction, collision interference, manufacture ability and geometric limitations, are further established. On this basis, the adjustment of the spatial route is formulated as a multiconstraint optimization problem. A modified particle swarm optimization method based on the combination of gradient projection and swarm intelligence is designed to find the near-optimal pipe that meets the required assembly demands.

Findings

The experimental results show that the proposed method can effectively find the feasible pipe route that satisfies the engineering constraints and the end pose requirement is highly guaranteed.

Originality/value

The proposed method can automate the geometric adjustment of multi-bend pipes to meet the actual assembly demands, which significantly reduces manual efforts and guarantees high accuracy. The results demonstrate the possibility of further applications in the pipe assembly or design process, especially in ships, aerospace products or pressure vessels.

Keywords

Acknowledgements

This study was funded by National Natural Science Foundation of China (Grant No. 51975349) and the National Key Research and Development Program of China (Grant No. 2019YFA0709000).

Citation

Chen, K., Zhao, Y., Liu, Y., Yu, H. and Huang, S. (2022), "Optimization method for spatial route adjustment of multi-bends pipes considering assembly demands", Assembly Automation, Vol. 42 No. 3, pp. 319-332. https://doi.org/10.1108/AA-10-2021-0132

Publisher

:

Emerald Publishing Limited

Copyright © 2022, Emerald Publishing Limited

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